POLARIS SPORTSMAN 500 & 500 H.O. Carbureted version 1998-2009Not for EFI (some models 2007 and newer)


TYPICAL JET SIZE:
Main Jet - 152.5*
Slow Jet - 40*
*Typical size only- verify jet size and compare dimensions to those listed before ordering. See Jet Finder for other jets available.

Jet Kit
Polaris Sportsman 500 H.O. jet kit $34.99
The jet kit comes with all the following brand new parts: Precision machined main jets: 155, 157.5, 160, 162.5, 165, 167.5, 170, 175 and 4 stainless steel allen head bolts for the carb bowl. Instructions on jetting included.
This kit is for modifications for one or more of the following: aftermarket air filter, air box lid removed, modified air box, aftermarket slip-on exhaust or completely modified exhaust or cams.

Pilot Jets
Mikuni Pilot K&L 18-4832 N151.067


OVERALL LENGTH = 14 mm
THREAD DIAMETER = 4.9 mm

GENUINE mikuni jets - price each   OEM EQUIVALENT mikuni jets - price each
GENUINE Mikuni pilot jet size 30 $7.39
 
OEM equivalent Mikuni jet size 30 $5.79
GENUINE Mikuni pilot jet size 32.5 $7.39
 
OEM equivalent Mikuni jet size 32.5 $5.79
GENUINE Mikuni pilot jet size 35 $7.39
 
OEM equivalent Mikuni jet size 35 $5.79
GENUINE Mikuni pilot jet size 37.5 $7.39
 
OEM equivalent Mikuni jet size 37.5 $5.79
GENUINE Mikuni pilot jet size 40 $7.39
 
OEM equivalent Mikuni jet size 40 $5.79
GENUINE Mikuni pilot jet size 42.5 $7.39
 
OEM equivalent Mikuni jet size 42.5 $5.79
GENUINE Mikuni pilot jet size 45 $7.39
 
OEM equivalent Mikuni jet size 45 $5.79
GENUINE Mikuni pilot jet size 47.5 $7.39
 
OEM equivalent Mikuni jet size 47.5 $5.79
GENUINE Mikuni pilot jet size 50 $7.39
   
GENUINE Mikuni pilot jet size 52.5 $7.39
 
OEM equivalent Mikuni jet size 52.5 $5.79
   
OEM equivalent Mikuni jet size 55 $5.79
GENUINE Mikuni pilot jet size 60 $7.39
   

 
Main Jets
Mikuni Large Round N100.604 and 21-xxx

jet mikuni n100.604
OVERALL LENGTH = 9mm
HEAD DIAMETER = 8mm
THREAD DIAMETER = 4.9mm
THREAD PITCH = 5.0 x 0.7

GENUINE mikuni jets - price each   OEM EQUIVALENT mikuni jets - price each
GENUINE Mikuni main jet size 50 $6.09
   
GENUINE Mikuni main jet size 52.5 $6.09
   
GENUINE Mikuni main jet size 55 $6.09
   
GENUINE Mikuni main jet size 57.5 $6.09
   
GENUINE Mikuni main jet size 60 $6.09
   
GENUINE Mikuni main jet size 62.5 $6.09
   
GENUINE Mikuni main jet size 65 $6.09
   
GENUINE Mikuni main jet size 67.5 $6.09
   
GENUINE Mikuni main jet size 70 $6.09
 
OEM equivalent Mikuni main jet 70 $3.19
GENUINE Mikuni main jet size 72.5 $6.09
 
OEM equivalent Mikuni main jet 72.5 $3.19
GENUINE Mikuni main jet size 75 $6.09
 
OEM equivalent Mikuni main jet 75 $3.19
GENUINE Mikuni main jet size 77.5 $6.09
 
OEM equivalent Mikuni main jet 77.5 $3.19
GENUINE Mikuni main jet size 80 $6.09
 
OEM equivalent Mikuni main jet 80 $3.19
GENUINE Mikuni main jet size 82.5 $6.09
 
OEM equivalent Mikuni main jet 82.5 $3.19
GENUINE Mikuni main jet size 85 $6.09
 
OEM equivalent Mikuni main jet 85 $3.19
GENUINE Mikuni main jet size 87.5 $6.09
 
OEM equivalent Mikuni main jet 87.5 $3.19
GENUINE Mikuni main jet size 90 $6.09
 
OEM equivalent Mikuni main jet 90 $3.19
GENUINE Mikuni main jet size 92.5 $6.09
 
OEM equivalent Mikuni main jet 92.5 $3.19
GENUINE Mikuni main jet size 95 $6.09
 
OEM equivalent Mikuni main jet 95 $3.19
GENUINE Mikuni main jet size 97.5 $6.09
 
OEM equivalent Mikuni main jet 97.5 $3.19
GENUINE Mikuni main jet size 100 $6.09
 
OEM equivalent Mikuni main jet 100 $3.19
GENUINE Mikuni main jet size 102.5 $6.09
 
OEM equivalent Mikuni main jet 102.5 $3.19
GENUINE Mikuni main jet size 105 $6.09
 
OEM equivalent Mikuni main jet 105 $3.19
GENUINE Mikuni main jet size 107.5 $6.09
 
OEM equivalent Mikuni main jet 107.5 $3.19
GENUINE Mikuni main jet size 110 $6.09
 
OEM equivalent Mikuni main jet 110 $3.19
GENUINE Mikuni main jet size 112.5 $6.09
 
OEM equivalent Mikuni main jet 112.5 $3.19
GENUINE Mikuni main jet size 115 $6.09
 
OEM equivalent Mikuni main jet 115 $3.19
GENUINE Mikuni main jet size 117.5 $6.09
 
OEM equivalent Mikuni main jet 117.5 $3.19
GENUINE Mikuni main jet size 120 $6.09
 
OEM equivalent Mikuni main jet 120 $3.19
GENUINE Mikuni main jet size 122.5 $6.09
 
OEM equivalent Mikuni main jet 122.5 $3.19
GENUINE Mikuni main jet size 125 $6.09
 
OEM equivalent Mikuni main jet 125 $3.19
GENUINE Mikuni main jet size 127.5 $6.09
 
OEM equivalent Mikuni main jet 127.5 $3.19
GENUINE Mikuni main jet size 130 $6.09
 
OEM equivalent Mikuni main jet 130 $3.19
GENUINE Mikuni main jet size 132.5 $6.09
 
OEM equivalent Mikuni main jet 132.5 $3.19
GENUINE Mikuni main jet size 135 $6.09
 
OEM equivalent Mikuni main jet 135 $3.19
GENUINE Mikuni main jet size 137.5 $6.09
 
OEM equivalent Mikuni main jet 137.5 $3.19
GENUINE Mikuni main jet size 140 $6.09
 
OEM equivalent Mikuni main jet 140 $3.19
GENUINE Mikuni main jet size 142.5 $6.09
 
OEM equivalent Mikuni main jet 142.5 $3.19
GENUINE Mikuni main jet size 145 $6.09
 
OEM equivalent Mikuni main jet 145 $3.19
GENUINE Mikuni main jet size 147.5 $6.09
 
OEM equivalent Mikuni main jet 147.5 $3.19
GENUINE Mikuni main jet size 150 $6.09
 
OEM equivalent Mikuni main jet 150 $3.19
GENUINE Mikuni main jet size 152.5 $6.09
 
OEM equivalent Mikuni main jet 152.5 $3.19
GENUINE Mikuni main jet size 155 $6.09
 
OEM equivalent Mikuni main jet 155 $3.19
GENUINE Mikuni main jet size 157.5 $6.09
 
OEM equivalent Mikuni main jet 157.5 $3.19
GENUINE Mikuni main jet size 160 $6.09
 
OEM equivalent Mikuni main jet 160 $3.19
GENUINE Mikuni main jet size 162.5 $6.09
 
OEM equivalent Mikuni main jet 162.5 $3.19
GENUINE Mikuni main jet size 165 $6.09
 
OEM equivalent Mikuni main jet 165 $3.19
GENUINE Mikuni main jet size 167.5 $6.09
 
OEM equivalent Mikuni main jet 167.5 $3.19
GENUINE Mikuni main jet size 170 $6.09
 
OEM equivalent Mikuni main jet 170 $3.19
GENUINE Mikuni main jet size 172.5 $6.09
   
GENUINE Mikuni main jet size 175 $6.09
 
OEM equivalent Mikuni main jet 175 $3.19
GENUINE Mikuni main jet size 177.5 $6.09
   
GENUINE Mikuni main jet size 180 $6.09
 
OEM equivalent Mikuni main jet 180 $3.19
GENUINE Mikuni main jet size 182.5 $6.09
   
GENUINE Mikuni main jet size 185 $6.09
   
GENUINE Mikuni main jet size 187.5 $6.09
   
GENUINE Mikuni main jet size 190 $6.09
   
GENUINE Mikuni main jet size 192.5 $6.09
   
GENUINE Mikuni main jet size 195 $6.09
   
GENUINE Mikuni main jet size 200 $6.09
   
GENUINE Mikuni main jet size 205 $6.09
   
GENUINE Mikuni main jet size 210 $6.09
   
GENUINE Mikuni main jet size 215 $6.09
   
GENUINE Mikuni main jet size 220 $6.09
   
GENUINE Mikuni main jet size 230 $6.09
   
GENUINE Mikuni main jet size 240 $6.09
   

 
screws type M4 x 10
CARB BOWL SCREW - Sold each, modify cart for desired quantity
Stainless steel allen head screw for carb bowl.
Sold each carb bowl screw type -s- $1.49
wrench_hex_carb_bowl
Wrench For Carb Bowl Screws
hex wrench Short arm style to allow wrench to fit in smaller areas.
Metric hex wrench short arm for screws $0.87
 

BALL-END Wrench For Carb Bowl Screws
ballpoint hex wrench Ball end style for removal and installation of carb bowl screws from any angle.
Bondhus balldriver hex key $3.62